HEAX Modular Shell & Tube Recuperator V6.0
How it works

5-section modular architecture

Hot gas enters S0 central plenum and distributes symmetrically left and right through sections S1–S4, each with its own thermal and material specification.

S0 hot plenum ← 50% 50% → hot gas inlet S4S3 S2S1 S0 S1S2 S3S4 S5 S5 outlet outlet S0 hot plenum S1 S2 S3 S4 tube bundle gas flow
HEAX Modular S&T Recuperator V6.0

HEAX Recuperator V6.0: the physical product behind the architecture

HEAX CFD flow path analysis and thermal simulation

Flow path analysis (top) and CFD thermal simulation 178–680 °C (bottom)

Proprietary design tools

Validated by CFD: not just simulation

Every prototype is backed by our in-house CFD pipeline and NSGA-II optimization code, then physically tested on our dedicated bench.

  • Parallel heat transfer performance analysis across all sections
  • Pressure loss assessment per module: S0 through SN
  • Coupled thermo-mechanical evaluation at 950 °C
  • Alternating flow path optimization (bypass slots)
  • Direct link: design software → CFD → physical prototype
  • NSGA-II multi-objective Python code for thermal balancing
5
Prototypes CFD-validated
178–680°C
Thermal range simulated
Section-wise material optimization

Right material, right zone, no compromises

Pay for Inconel only where it's needed. Each module section is independently specified for its local thermal and mechanical environment.

HEAX Recuperator V6.0: MST-Q150M50
Flagship · MST-Q150M50

By the numbers: vs TEMA baseline

Same duty (158 kW, air-to-air). Half the backpressure. 37% less mass.

Effectiveness ε85.1%
NTU (balanced counterflow)5.71
Thermal duty157.9 kW · air/air
T h,in · P hot800 °C · 1.1 bar
T c,in · P cold134 °C · 8.1 bar
ΔP shell (hot)34.4 mbar (TEMA ~70)
ΔP tube (cold)30.9 mbar
Core mass50.4 kg (TEMA ~80)
Compactness β~245 m²/m³
Envelope W×H×L499 × 178 × 689 mm
Tubes877 laser-welded · D_o 6 mm · t_w 0.15 mm
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Multiple versions prototyped & tested

From lab bench to industrial reality

Five distinct prototypes built and experimentally validated, each pushing the architecture further.

HEAX Modular S&T prototype in lab

Laser welded prototype (50L) at the Versailles-Satory test facility

Prototypes built & tested
Phase 1 complete ✓
All 5 prototypes tested at 950 °C and 9 bar. Pressure drop and thermal effectiveness confirmed on dedicated bench.
Target applications

Built for the most constrained environments

The compact footprint and extreme temperature range make this design uniquely suited where conventional Shell & Tube simply won't fit.

Industrialization roadmap

From prototype to global production, 2025–2030

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Interested in this technology?

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